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»» We Solve Moisture Vapor Problems «« |
Part 1 - General
1.1 RELATED DOCUMENTS
A. Drawings, documents, and general
provisions of the Contract, including, but not necessarily limited to, General
Conditions and Division 1 Specification Sections, apply to this Section.
B.
Related Sections- Coordinate work of this Section with work of other Sections to
properly execute the work requirements and maintain satisfactory progress of
work in other Sections.
1. Section 03300: Cast-In Place Concrete
Installation and curing requirements according to ACI 302.
2. Section 09620:
Specialty Flooring, Installation requirement.
3. Section 09640: Wood
Flooring, Installation requirement.
4. Section 09650: Resilient Flooring,
rubber sheet and vinyl tile installation requirements.
5. Section 09660:
Static Control Flooring, Installation requirements.
6. Section 09670: Fluid
Applied Flooring, Installation requirements.
7. Section 09680: Carpet,
Installation requirements.
1.2 SUMMARY
A. This Section includes the furnishing,
testing, and application of systems for the reduction of moisture vapor
transmission and alkalinity control for Interior concrete slabs requiring the
installation of VCT, vinyl flooring, rubber flooring, wood, carpet, and/or epoxy
flooring systems.
1.3
SUBMITTALS
A. General:
Submit each item in this Article according to the, requirements and Conditions
of the Contract in Division 1. Specification Sections.
B. Product data for
each type of product and process specified, which shall include:
1.
Manufacturer's Specification
2. Installation Instructions
3. Independent
Test Data
4. Certification Requirements
5. Warranty Information
C.
Submit anhydrous calcium chloride testing according to ASTM F 1869-98 that shall
be performed by the Owner's Special Inspector to the Architect, Owner, General
Contractor, and Water Vapor Reduction System Manufacture's Representative.
1.4 QUALITY
ASSURANCE
A.
Qualifications of Applicator
1. Employ an Applicator currently approved by
the manufacturer, experienced In surface preparation and application of the
material and subject to inspection and control of the manufacturer.
2.
Installer shall have no less than five (5) years experience installing the fluid
based coating systems.
1.5 DELIVERY, STORAGE AND
HANDLING
A. Deliver
products to the job site in their original unopened containers, clearly labeled
with the manufacturer's name and brand designation.
B. Store products in an
approved ventilated dry area; protect from dampness, freezing, and direct sun
light. Product should not be stored in areas with temperatures in excess of 90
°F or below 50 °F.
C. Handle product in a manner that will prevent breakage
of containers and damage products.
1.6 PROJECT/SITE CONDITIONS
A. ENVIRONMENTAL
CONDITIONS
1. Do not apply moisture vapor reduction system to unprotected
surfaces or when water is accumulated on the surface of the concrete.
2. Do
not apply water vapor reduction system when temperature is lower than 50° F or
expected to fall below this temperature within 24 hours from time of
application.
3. Allow continuous ventilation and indirect air movement at
all times during application and curing process of the water vapor reduction
system.
B. Protection: Protect water vapor reduction system to prevent
damage from active rain or topical water for a minimum period of 24 hours from
time of application.
1.7 SCHEDULING
A. Before installation of VCT, sheet vinyl,
rubber flooring, wood, carpet and/or epoxy flooring systems over the interior
concrete slabs, anhydrous calcium chloride testing shall be performed as per
ASTM F 1869-98 by the Owner's Special Inspector as outlined In Article 3.1 below
to determine the level of water vapor transmission In the slab and the type of
moisture vapor reduction system required.
B. The Owner's Special Inspector
will coordinate with the Owner scheduling water vapor reduction system testing
and allowing enough time to test, submit and install the water vapor reduction
system before installation of floor finish.
C. The Owner's Special Inspector
will allow for as much time as is reasonable for the concrete slab to dry before
installing anhydrous calcium chloride tests. All mastics, glues, and/or
contaminants shall be removed to provide a clean, sound, concrete substrate
prior to installing anhydrous calcium chloride tests as per ASTM F 1869-98. No
Exceptions!
PART
2 - PRODUCTS
2.1 MANUFACTURERS
A. Water vapor reduction
system, which may be Incorporated In the work, shall be the product of a single
manufacturer, no substitutions. Manufacturer's offering approved products such
as:
1.Vapor Reduction LLC; Corporate Headquarters:
(413) .
B.
Terminology hereafter is based upon the products of Vapor Reduction LLC.
2.2 MATERIALS
A. General: Use materials
of one manufacturer throughout the project as hereinafter specified.
B. 100
% solids VREP-Primer coating, containing specifically formulated chemicals and
resins to provide the following characteristics and properties.
1 ASTM E 96,
Water Vapor Transmission (wet methods) Performance shall be documented by an
independent testing laboratory at a minimum 90% for Vapor Reduction LLC
VREP-Primer System water vapor transmission reduction compared to untreated
concrete.
2 ASTM D 1308; Insensitivity to alkaline environment up to pH 14.
3 Certify acceptance and exposure to continuous topical water exposure after
final cure.
2.3 Vapor
Reduction LLC, VREP-Primer
A. This one (1) coat system consists of one (1)
coat of VREP-Primer coating to be applied to a properly prepared concrete
surface. Anhydrous calcium chloride testing performed by the Owner's Special
Inspector having water vapor transmission levels greater then 3 lbs/24hrs per
1000/sf. and less then 25 lbs/24 hrs per 1,000/sf. (depending on Individual
conditions) shall determine where this system Is utilized and the coverage rates
required. The Owner shall specify a floor covering system and adhesive having
the ability to withstand water vapor transmission levels up to 3 lbs/ 24 hrs per
1000/sf. The water vapor reduction system shall be required to reduce vapor
emissions by a minimum of 90% after final cure. Verify water vapor reduction by
anhydrous calcium chloride testing according to ASTM F 1869-98 prior to
proceeding with any floor covering installation.
2.4 Vapor Reduction LLC, VREP-Primer
A. System consists of one
(1) coat of VREP-Primer. Anhydrous calcium chloride testing according to ASTM F
1869 - 98 performed by the Owner's Special Inspector having water vapor
transmission levels greater than 3 lbs./ 24 hrs per 1000/sf. and less than 25
lbs/24 hours per 1000/ sf (depending on individual conditions) shall determine
where this system is utilized and the coverage rates required. The Owner shall
specify a floor covering system and adhesive having the ability to withstand
water vapor transmission levels up to 3lbs/24hrs per 1000/sf. The water vapor
reduction system shall be required to reduce water vapor emissions by a minimum
of 90% after final cure, as well as alkalinity reduction to acceptable pH
levels. Verify water vapor reduction by anhydrous calcium chloride testing prior
to proceeding with any floor covering installation.
2.5 AREA NOT REQUIRING VAPOR REDUCTION SYSTEM
A. Anhydrous calcium
chloride testing performed by the Owner's Special Inspector for interior
concrete slab areas receiving VCT, sheet vinyl, rubber flooring, wood, carpet,
and or epoxy flooring systems will determine where this system might be
required. Water vapor reduction system might be required on concrete floors with
water vapor transmission level in excess of 3 lbs/24 hrs per 1,000 sf. or 5 lbs
for some specific flooring systems verify with flooring system manufacturer.
B. Water vapor reduction system is not required on Interior concrete slabs
without floor finishes.
2.6 MIX DESIGNS
A. Use clean containers and mix
thoroughly as per Manufacturer's requirements to obtain a homogeneous mixture.
Use a low speed motor less than 400 rpm and a two bladed Jiffy mixing blade
only. DO NOT AERATE. Mix ratios are measured by volume.
B. VREP-Primer Mix
Ratio: Mix Component A and B at a ratio of 2.4:1 by volume.
PART 3 -
EXECUTION
3.1 EXAMINATION
A. Calcium Chloride test
requirements:
1. Anhydrous calcium chloride testing shall be performed by
the Owner's Special Inspector as outlined in Section 01410 - Quality
Requirements.
2. Provide anhydrous calcium chloride tests according ASTM F
1869 - 98 In accordance to all surface preparation methods outlined. Tests shall
be installed onto freshly abraded contaminant free concrete. No exceptions!
3. Only conduct calcium chloride tests at the same temperature and humidity
expected during normal use. If this is not possible, then the test conditions
should be 75°F +-10°F and 50+-10% relative humidity. Maintain these conditions
48 hours prior to and during tests. Water vapor transmission levels are directly
affected by ambient room temperature and readings conducted without a sustained
ambient temperature are NOT acceptable.
4. Owner's Special Inspector shall
provide test results with a marked up floor finish plan showing test results.
Owner's Special Inspector shall provide a written clarification on status of the
ambient air temperature and humidity before and during the testing procedures.
5. Owner's Special Inspector shall provide a marked up floor plan showing
areas with vapor reduction system recommendations.
B. Initial calcium
chloride tests:
1. Before installation of VCT, sheet vinyl, rubber flooring,
wood, carpet, and / or epoxy flooring systems over interior concrete slabs, the
Owner's Special Inspector shall make known the level of water vapor transmission
in the slab in accordance to ASTM F 1869-98 to all parties involved. The Owner's
Special Inspector will document the test results and provide recommendations on
the type of moisture vapor reduction system to be utilized.
2. Surfaces to
receive water vapor reduction system should be tested by an experienced firm to
determine its suitability to receive a water vapor reduction system like
VREP-Primer.
3. Testing for concrete deficiencies and contaminates like
un-reacted silicates, chlorides, A.S.R.
(alkali-silica reaction), etc. is
strongly recommended by Vapor Reduction LLC to avoid project failures.
C. Floor treatment calcium chloride tests:
1. After proper cure of
the final coat of the water vapor reduction system the Owner's Special Inspector
shall provide calcium chloride tests to determine if the level of water vapor
transmission and alkalinity are reduced to the Owner's specified levels in
conjunction with the flooring manufacturer's installation requirements. Contact
Owner and water vapor reduction system Manufacturer's Representative concerning
areas with a water vapor transmission level greater than the Owner's specified
levels.
D. Adhesion tests:
1. The Owner's Special Inspector shall verify
proper adhesion of flooring adhesives, coatings, and leveling compounds to the
final vapor reduction coating system for acceptability. Contact Manufacturer's
Representatives for recommendations.
3.2 PREPARATION
A. Inspect all surfaces with regard to their
suitability to receive moisture vapor reduction system with manufacturer's
representative.
B. Clean all surfaces to receive moisture vapor reduction
system. Shot blast all floors and clean surfaces with Shop Vac to remove all
residue off the substrate. Remove ALL defective materials, and foreign matter
such as dust, adhesives, leveling compounds, paint, dirt, floor hardeners, bond
breakers, oil, grease, curing agents, form release agents, efflorescence,
laitance, Shot blast bee bees, etc. Repair all cracks, expansion joint, control
Joints, and open surface honeycombs and fill in accordance with Manufacturers
recommendations. Inform vapor reduction system manufacturer if concrete
additives like chlorides or any other soluble compounds that can contaminate
surfaces have been used in the concrete mix. Reinforcing fibers must be burned
off, scraped and vacuumed, after shot blasting, leaving no fibers left on the
concrete surfaces. Provide uncontaminated, sound surface. DO NOT ACID ETCH!
C. Repair concrete prior to moisture vapor reduction system installation
with approved concrete repair materials. Comply with all requirements as listed
in Manufacturer's technical data information. No exceptions. Consult with vapor
reduction manufacturer.
D. Make sure that surfaces to be treated with
moisture vapor reduction system have NOT previously been treated with other
materials like underlayments, screeds, penetrating sealants, etc. If this is the
case, consult with the Manufacturers Representative prior to any application of
moisture vapor reduction system.
E. Make sure that the substrate surface
does not deteriorate due to the presence of sulphurous compounds or alkaline
aggregate/silica reaction encountered in certain areas.
F. Any testing for
concrete deficiencies / contamination like alkaline silica reaction, untreated
silicates, organic residue, etc. is the responsibility of the Building owner.
G. Vapor Reduction LLC. strongly advises that surfaces to be treated with
Vapor Reduction LLC material inspected and evaluated by an experienced firm
prior to application of Vapor Reduction LLC. Systems to determine its
suitability to receive the VREP-Primer System.
H. Only a surface substrate
that REMAINS uncontaminated, absorptive, and sound is fit to receive a water
vapor reduction system. Comply with all requirements as listed in Manufacturer's
technical data information. No exceptions.
I. Proper removal of contaminants
can render surfaces too rough for certain flooring systems. Therefore shot blast
a small test area and verify with the flooring applicator that the surfaces are
fit to receive the specified flooring system without the application of an
underlayment on top of the VREP-Primer System.
3.3 APPLICATION
A. VREP-Primer System Application:
1. The
coverage rates for this Single Coat system depend on the surface texture and
porosity of the substrate as well as the measured level of moisture, from
Section 3.1 Examination. On average, coverage of 80-120 sq.ft./gal. can be
expected.
2. Approximate Coverage Relative to Existing Levels of Moisture
Vapor
Up to 10 lbs/1000 sq.ft/24hr. 120 sq.ft./gallon
Up to 15 lbs/1000
sq.ft.24hr. 100 sq.ft./gallon
Up to 25 lbs/1000 sq.ft/24 hr. 70
sq.ft./gallon
B. VREP-Primer System Application:
1. Apply one coat of
VREP-Primer at an average coverage rate of 70-120 sq. ft. /gallon using a
squeegee and or 3/8 inch nap roller leaving NO areas untreated. Allow to cure a
minimum of 12 hours before installing flooring system.
C. Cementitious
underlayment systems approved required by the Owner, Floor Covering Installer,
or the Floor Covering Manufacturer may be used to level any smooth surfaces
after Shotblasting the floor on top of the water reduction system. The
underlayment system utilized must be tested and approved by (no exceptions) by
the manufacturer of the water vapor reduction system prior to installation. No
underlayment system containing gypsum will be allowed. When water based
adhesives are utilized in the floor covering installation, use an approved
underlayment system with primer prior to the installation of the flooring
system. Please consult the adhesive manufacturer for their minimum recommended
thickness of cementitious underlayment to absorb excess moisture in the
adhesive. Leveling of the substrate shall not be considered part of the water
vapor reduction system. No exceptions.
D. For installation of resilient
flooring directly over the water vapor reduction system, the contractor
responsible for installing the floor covering system shall use 100% solids
adhesives or contact type adhesives with long working times that can be applied
to substrates with a pH up to 10. The method of use is to apply the contact type
adhesives to the substrate and allow the materials water to flash off prior to
the flooring installation. Always test proper adhesion of adhesives to water
vapor reduction system prior to installation of entire flooring system. No
exceptions.
3.4
CLEANING
A. Clean all
tools and equipment with xylene immediately after use when using the VREP-Primer
System.
B Remove all debris resulting from water vapor reduction system
installation from project site.
3.5 PROTECTION
A. Protect each coat during specified cure
period from any kind of traffic, topical water and contaminants.
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